ABSTRACT Economic bridge management requires accurate information about the condition of bridges in the network. Nondestructive evaluation (NDE) has shown high potential in providing accurate condition assessment and, through periodic surveys, development of accurate deterioration, predictive, and life-cycle cost models. To achieve wide adoption by transportation agencies, further advances should be made that would lead to the accuracy of NDE-based condition assessment, reduced costs and traffic interruptions, and minimized risk to transportation workers. The paper discusses the following areas of improvement: increased speed and safety of data collection through the use of robotic systems, and improved data interpretation through visualization and joint analysis of data collected by multiple NDE technologies. KEYWORDS: reinforced concrete, bridges, GPR, impact echo, ultrasonic surface waves, ultrasonic tomography, electrical resistivity, half-cell potential, visualization Introduction Deterioration in reinforced concrete (RC) bridge components is a result of a multitude of actions. Some of the physical factors include repeated application of heavy traffic loading, thermal effects, shrinkage, and freeze-thaw cycles. However, and more often, chemical factors like reinforcement corrosion, alkali-silica reaction, or carbonation have a dominant influ- ence on the deterioration processes. As a result of all these described actions, multiple deterioration and defects will be generated in bridge elements. According to the ASCE 2021 Infrastructure Report (ASCE 2021), nearly 231 000 bridges in the United States need repair and preservation work, and about 5.5% of the bridge deck area is designated as structurally defi- cient or poor. To improve bridge conditions in the next decade, it is estimated that an increase in annual spending on bridge rehabilitation from US$14.4B to US$22.7B will be needed. Improving the accuracy in the detection and characteriza- tion of deterioration and defects of reinforced concrete bridge elements using nondestructive evaluation (NDE) methods is essential for an accurate assessment of best rehabilitation and repair procedures. The condition assessment, paired with an improved speed of NDE data collection and interpretation, will allow economical periodical evaluation of bridges. Such periodical assessments will enable the capture of deterioration processes and defect formation, leading to the development of more accurate deterioration, predictive, and life-cycle cost models (Gucunski et al. 2016 Kim et al. 2019). Ultimately, these will lead to better bridge management. This paper provides an overview of the current practice of bridge evaluation by NDE methods, recent efforts to improve the speed of NDE data collection through automation and robotics, and improved condition interpretation through advanced visualization and combined analysis of results of multiple NDE technologies. Automation of NDE data collection for bridges in the past 10 years concentrated on the assessment of bridge decks, because they deteriorate faster than other bridge components and the deployment of NDE technologies is simpler. Several automated and robotic systems deploying single or multiple NDE technologies have been developed. ADVANCING CONDITION ASSESSMENT OF REINFORCED CONCRETE BRIDGE ELEMENTS THROUGH AUTOMATION, VISUALIZATION, AND IMPROVED INTERPRETATION OF MULTI- NDE TECHNOLOGY DATA NENAD GUCUNSKI*, HUNG MANH LA†, KIEN DINH‡, AND MUSTAFA KHUDHAIR§ * Rutgers University, Department of Civil and Environmental Engineering gucunski@soe.rutgers.edu University of Nevada-Reno, Department of Computer Science and Engineering NDT Concrete LLC § Rutgers University, Department of Civil and Environmental Engineering Materials Evaluation 81 (1): 56–66 https://doi.org/10.32548/2023.me-04289 ©2023 American Society for Nondestructive Testing ME | TECHNICALPAPER 56 M AT E R I A L S E V A L U AT I O N J A N U A R Y 2 0 2 3 2301 ME Jan New.indd 56 12/20/22 8:15 AM
Most of the systems enable data collection with high spatial resolution through the use of large sensor arrays or multiple probes. On the other hand, the development of robotic systems for other bridge elements with vertical surfaces is far more challenging. Climbing robots for vertical elements have been designed and developed with different locomotion and adhesion methods. The characteristics, challenges, and applications of these systems are presented. On the condition interpretation side, the results of NDE surveys of bridge elements are most commonly presented in terms of condition maps based on the data collected by particular NDE technologies. While those are essential to describe the surface projection of the location and the severity of deterioration and defects, both elements can be improved through 3D data visualization and joint analysis of data from multiple NDE technologies. The paper specifically discusses recent developments in 3D visualization of ground penetrating radar (GPR) and ultrasonic shear wave data for concrete structures. The combination of these two technologies enables the mapping of reinforcement and clear visualization of the most common defects in concrete such as delamination, rebar debonding, corrosion, honeycombing, and such. Finally, while the use of multiple NDE technologies enables comprehensive evaluation, each NDE technology has limitations due to different parameters affecting the measured values and, thus, the interpretation of their results. To improve the interpretation, a joint analysis of data collected by multiple NDE techniques using machine-learning algorithms that incor- porate various influencing parameters or other approaches can be implemented. These are discussed and examples are presented. Current Practice of Condition Assessment of RC Bridges by Manual NDE Technologies Deterioration processes in bridge components are often complex and are, thus, manifested through multiple deteri- oration indicators which can be detected and characterized by different NDE technologies. Some of the technologies can detect and evaluate only a single deterioration indicator, while some can evaluate multiple ones. In addition to defect and deterioration detectability, the methods significantly differ in the speed of data collection and interpretation, ease of use, cost, and level of expertise needed in both data collection and analysis. The following sections describe condition assessment by manual NDE technologies on concrete bridge decks and other superstructure and substructure RC components. Condition assessment of concrete bridge decks by NDE most commonly concentrates on the evaluation of the state of corrosion, delamination, and concrete quality. It is commonly done on a test grid, for example, 60 × 60 cm (2 × 2 ft), as shown in Figure 1. A comprehensive condition assessment requires the use of multiple technologies. As shown in the figure, five NDE technologies are simultaneously deployed to evaluate the three states. The corrosion evaluation primarily relies on the electrical resistivity (ER) and half-cell potential (HCP) methods, and GPR as a secondary method. The delam- ination assessment primarily relies on the impact echo (IE) method, with ultrasonic surface waves (USW) and GPR as secondary methods. Finally, USW is a method that provides a quantitative assessment of concrete quality, while GPR is con- sidered a qualitative tool. The results of evaluations are typi- cally presented in terms of condition maps, as shown in the following section in Figure 4. IE IE ER ER HCP HCP GPR GPR USW USW Figure 1. Manual NDE data collection on a bridge deck (a) using the following NDE technologies: (b) impact echo (IE) (c) ground penetrating radar (GPR) (d) ultrasonic surface waves (USW) and electrical resistivity (ER) (e) half-cell potential (HCP). J A N U A R Y 2 0 2 3 M AT E R I A L S E V A L U AT I O N 57 2301 ME Jan New.indd 57 12/20/22 8:15 AM
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