CYBERNET SYSTEMS
WINS 2025 CTMA
TECHNOLOGY
COMPETITION
The National Center for Manufacturing Sciences
(NCMS) named Cybernet Systems Corp. the winner of
the 2025 Commercial Technologies for Maintenance
Activities (CTMA) Technology Competition. As the
top selection from among 35 entries, Cybernet will
receive US$100 000 in project support funding to be
applied toward a selected US Department of Defense
(DOD) demonstration initiative under the existing
CTMA cooperative agreement.
Cybernet’s winning solution, the NDT Tracker for
Mobile C-scan Generation, is a mobile, camera-
based tool that streamlines ultrasonic thickness
grid inspection for aircraft structural components.
The system reduces the inspection labor from
two technicians to one, eliminating hand-drawn
grids and manual data entry. Its patent-pending
AutoClick Combo-Filtering technology automat-
ically selects accurate thickness readings, cutting
average inspection time per cell from 20 s to just
2—a 10 efficiency gain. Color-mapped C-scan
reports further reduce reinspection needs by
improving communication. The Tracker now
operates from a 0.15–1.5 m (0.5–5 ft) range with a
1.2 m 1.2 m (4 ft 4 ft) inspection area extend-
able via leapfrogging.
Currently in use at Tinker Air Force Base
(Oklahoma City, OK) and Robins Air Force Base
(Houston County, GA), as well as by commercial
aircraft service companies like Delta TechOps,
ST Engineering, and Aeroman, the Tracker is
also under consideration by Boeing, Airbus, and
Gulfstream. It recently received the 2024 SAE/A4A
International Innovation Award and the American
Society for Nondestructive Testing’s Cool New
Ideas Award by popular vote at ASNT’s Annual
Conference in Las Vegas, Nevada, last October.
Three finalists presented their solutions during
a livestreamed event at NCMS headquarters in
Ann Arbor, Michigan. Each was given 30 min
to demonstrate their technologies and explain
their potential impact on DOD maintenance and
sustainment operations. A virtual booklet featuring
all entries is on the NCMS website (ncms.org/
ctma-technology-competition).
New this year, NCMS partnered with the
US Navy’s Fleet Readiness Center Southeast (FRC-
SE), the largest maintenance and technical services
provider in its region, which identified five priority
areas: aircraft data integration, aluminum laser
cutting, robotics and automation, surface prepara-
tion and corrosion control, and expeditionary struc-
tural repair.
“The judges selected this winner from a pool of
extraordinarily innovative technologies,” said Lisa
Strama, NCMS President and CEO. “We’re thrilled to
provide FRC-SE with a solution that addresses real
challenges in maintenance and sustainment.”
SCANNER
Then and now: Cybernet Systems’ NDT Tracker for Mobile C-scan Generation, presented by Cybernet engineer and ASNT member Kevin Tang
(pictured), earned ASNT’s Cool New Ideas Award at last year’s Annual Conference (l) and then won the 2025 Commercial Technologies for
Maintenance Activities (CTMA) Technology Competition in June (r).
8
M AT E R I A L S E V A L U AT I O N • A U G U S T 2 0 2 5
CREDIT:
NATIONAL
CENTER
FOR
MANUFACTURING
SCIENCES
CREDIT:
ASNT
WINS 2025 CTMA
TECHNOLOGY
COMPETITION
The National Center for Manufacturing Sciences
(NCMS) named Cybernet Systems Corp. the winner of
the 2025 Commercial Technologies for Maintenance
Activities (CTMA) Technology Competition. As the
top selection from among 35 entries, Cybernet will
receive US$100 000 in project support funding to be
applied toward a selected US Department of Defense
(DOD) demonstration initiative under the existing
CTMA cooperative agreement.
Cybernet’s winning solution, the NDT Tracker for
Mobile C-scan Generation, is a mobile, camera-
based tool that streamlines ultrasonic thickness
grid inspection for aircraft structural components.
The system reduces the inspection labor from
two technicians to one, eliminating hand-drawn
grids and manual data entry. Its patent-pending
AutoClick Combo-Filtering technology automat-
ically selects accurate thickness readings, cutting
average inspection time per cell from 20 s to just
2—a 10 efficiency gain. Color-mapped C-scan
reports further reduce reinspection needs by
improving communication. The Tracker now
operates from a 0.15–1.5 m (0.5–5 ft) range with a
1.2 m 1.2 m (4 ft 4 ft) inspection area extend-
able via leapfrogging.
Currently in use at Tinker Air Force Base
(Oklahoma City, OK) and Robins Air Force Base
(Houston County, GA), as well as by commercial
aircraft service companies like Delta TechOps,
ST Engineering, and Aeroman, the Tracker is
also under consideration by Boeing, Airbus, and
Gulfstream. It recently received the 2024 SAE/A4A
International Innovation Award and the American
Society for Nondestructive Testing’s Cool New
Ideas Award by popular vote at ASNT’s Annual
Conference in Las Vegas, Nevada, last October.
Three finalists presented their solutions during
a livestreamed event at NCMS headquarters in
Ann Arbor, Michigan. Each was given 30 min
to demonstrate their technologies and explain
their potential impact on DOD maintenance and
sustainment operations. A virtual booklet featuring
all entries is on the NCMS website (ncms.org/
ctma-technology-competition).
New this year, NCMS partnered with the
US Navy’s Fleet Readiness Center Southeast (FRC-
SE), the largest maintenance and technical services
provider in its region, which identified five priority
areas: aircraft data integration, aluminum laser
cutting, robotics and automation, surface prepara-
tion and corrosion control, and expeditionary struc-
tural repair.
“The judges selected this winner from a pool of
extraordinarily innovative technologies,” said Lisa
Strama, NCMS President and CEO. “We’re thrilled to
provide FRC-SE with a solution that addresses real
challenges in maintenance and sustainment.”
SCANNER
Then and now: Cybernet Systems’ NDT Tracker for Mobile C-scan Generation, presented by Cybernet engineer and ASNT member Kevin Tang
(pictured), earned ASNT’s Cool New Ideas Award at last year’s Annual Conference (l) and then won the 2025 Commercial Technologies for
Maintenance Activities (CTMA) Technology Competition in June (r).
8
M AT E R I A L S E V A L U AT I O N • A U G U S T 2 0 2 5
CREDIT:
NATIONAL
CENTER
FOR
MANUFACTURING
SCIENCES
CREDIT:
ASNT