Equation 7 shows that ​​​μ​pod​​​​ ˆ and ​ˆ​​​​ σ​pod are functions of the
parameters ​​β​0​​​​ ​​β​1​​​​ and ​​​σ​ε​​​​ The Delta method [19] provides a
way to estimate these variances. For a differentiable function
with derivative ​​ (​​T​)​​​​ where ​​ [​​y]​​ =µ​​:
(13)​ Var​
[​​ g(y)​​
]​​

i=1​
k gi(​T)​​(μ)​​​2​
Var[​​yi​​​]​​​​​ ​​ 2​∑gi​(​T)​​​gj​(​​​T​)​​​
i j​
Cov[​​yi​​,​y​j​​​]​​​​
In this application, is the number of parameters, so here
k =3​ Equation 14 illustrates how the method can be used to
estimate Var[ˆ​​​​ ​​​μ​pod
(14)​ po =Var​ [ (​ ​ˆ​0​​​ ydec​​)​ _
​ˆ​1​​​

]​​​ ≈​ (​ˆd​​​)​ po
(​​ˆ​0​​​)​
Var​[​ˆ0​​​]​ + (ˆd​​​)​ ​​ po
(​ˆ1​​​)​
Var​[​​ˆ 1​​​ ]​​ ​Var​[​ˆd​​​]​
+ (​ˆd​​​)​ po
(​ˆε​​​)​
Var[​​ˆ​ε​​​]​ +2 (​ˆd​​​)​ po
(​​ˆ​0​​​)​
(ˆd​​​)​ ​​ po
(​​ˆ1​​​)​
Cov[​​ˆ 0​​​ ,​​ˆ1​​​]​​
+2 (ˆd​​​)​ ​​ po
(​ˆ0​​​)​
(​ˆd​​​)​ po
(​ˆε​​​)​
Cov[​​ˆ0​​​,​ˆ​ε​​​]​​ 2 (ˆd​​​)​ ​​ po
(​ˆ1​​​)​
(​ˆd​​​)​o​p​
(​ˆε​​​)​
Cov[​​ˆ1​​​,​ˆ​ε​​​]​​
=−​ (​​ˆ​1​​​​)​
1 Var[​ˆ0​​​]​ + (​​ˆ0​​​ ydec​​)​​ _
​ˆ​1​​​​​ 2​
Var[​​ˆ1​​​]​ +0​
2​ (​​ˆ1​​​​)​​​
1

(​ˆ0​​​ y​dec​​)​ _
​ˆ​1​​​​​ 2​
Cov[​​ˆ 0​​​ ,​​ˆ1​​​]​ +0 +0​
=​ (​​ˆ​
​1
1​​​​​
2​​
Var[​​ˆ0​​​]​ + ​1
​ˆ​1​​​​​ 2​​
​ˆd​​​​​2​Var[​​ˆ1​​​]​ po )​​
+ ​2
​ˆ​1​​​​​ 2​​​
​ˆd​​​Cov[​​ˆ0​​​,​​ˆ po 1​​​ ]​​
The derivatives ​​ (​​T​)​​​​ in Equation 13 can be written in a com-
plementary matrix format, The equations for ​​​μ​pod​​​​ ˆ and ​ˆ​​​​ σ​pod
(Equation 6) are needed to create the transition matrix, in
Equation 15, which contains the partial derivatives with respect
to each parameter [1–4].
Then, the matrices are useful in calculating the variance of
the POD curve, ​​​ pod​​​ (​​​ˆ​​​​​ μ​pod ​​​σ​pod)​​ ˆ = U​​T​V(​ˆ)​U​​ For a simple
linear model, the resulting matrix provides the terms shown in
Equation 16.
(16)​ Var​[​ˆd​​​]​ po =​ ​​​​1
​ˆ​1​​​​​ 2​​​ (​​
Var[​ˆ0​​​]​ +2​ˆd​​​Cov[​​ˆ0​​​,​​ˆ po 1​​​ ]​ +​​​ˆd​​​​​2​Var[​ˆ1​​​]​​ po
)​​​​
Var​[​ˆd​​​]​ po =​ ​​​​1
​ˆ​1​​​​​ 2​​​ (​​
Var​[​ˆε​​​]​ 2​​ˆd​​​Cov​[​​ˆ1​​​,​​ˆ​ε​​​]​ po +​​​ˆd​​​​​2​Var​[​ˆ1​​​]​​ po
)​​​​
​​ po po ​ˆ​1​​​​​ 2​​​
​ˆd​​​Cov[​​ˆ (​​ po 0​​​ ,​​ˆ1​​​]​ Cov[​ˆ 0​​​ , ​ˆε​​​]​​ ​Cov​[ˆd​​​,​ˆd​​​]​=​​​​​1
​​ˆd​​​Cov[​​ˆ1​​​,​​ˆ​ε​​​]​ po +​​ˆd​​​​​ˆd​​​Var[​ˆ po po 1​​​ ])​​​​
If ​​​σ​ε​​​​ is assumed to be independent of ​​β​0​​​​ and ​​β​1​​​​ then
Cov[​ˆ​​​,ˆ​​​]​ 0 ​​ ε =0​ and ov[​ˆ​​​,ˆ​​​]​ 1 ​​ ε =0​.
The POD curve assumes a standard normal distribution,
so the Wald confidence interval is appropriate. Using a Wald
confidence interval, the probability of detecting a disconti-
nuity with %​ probability and %​ confidence is provided by ​​
a​p/q​​​ in Equation 18. Note that ​​ a​​​p​​ the standard deviation
at the probability associated with discontinuity size ​​ p​​​ (see
Equation 17).
(17)​ σa​p​​​​ =​​
_____________________________________________
Var​(ˆd​​​)​ ​​ po +2 zp​​Cov​(ˆd​​​,​ˆd​​​)​ ​​ po po + z​p​​Var​(ˆd​​​)​​​o​p​​
(18)​ ap/q​​ = a​p​​ + zq​​​ˆ​p​​​​​​ a (​​ˆd​​​ po + zp​​​ˆd​​​)​ po + zq​​​σap​​​​​​​​​
Equation 19 gives ​​ 90/95​​​ which is defined as the disconti-
nuity size with 90% POD and 95% confidence:
(19)​ a90/95​​ =​​ˆd​​​ po + z0.9​​​​ˆd​​​ po + z0.95​​​σa90​​​​​​​​​
When performing the conversion from a linear model to a
probability curve, the variance of the POD curve is calculated
as ​​​ pod​​​ (​​​ˆ​​​​​ μ​pod ​​​σ​pod)​​ ˆ = U​​T​V(​ˆ)​U​​ where is the variance-
covariance matrix from the linear model fit, and is a matrix
of derivatives of the new ​​ pod​​​ and ​​ pod​​​ with respect to each
estimated parameter. Extending this result for a model that
estimates parameters—say, ​​ 0​​ , β​1​​,…,​β​p−2​​,​​σ​ε​​​​2​​—the matrix
has a size of × p​ and the matrix has a size of × p​ so ​​ pod​​​
will always have a final size of × 2​.
3. Methods: Alternatives to the Simple Linear
Model Setup
In step 1 of the POD process, a linear model is fit to the data,
usually the simple model shown in Equation 2. However, this
model only describes the effect that discontinuity size (​ has
on the signal response (​ Often, as confirmed by analysis of
variance (ANOVA), the NDE response varies with multiple
variables, not just discontinuity size, and these additional vari-
ables should be included in the linear model. For instance,
the NDE response may depend on the area of a discontinuity
rather than just its length, which may require including ​​ 2​​ as
a variable in the linear model. Equation 5 applies to any linear
model ​y​​ however, Equation 6 becomes more complex as more
variables are added, and all steps for calculating the POD curve
will require adjustment.
3.1. Variable Additions to the Simple Linear
Model Setup
The methodology defined in MIL-HDBK-1823A [4] does not
specify how to calculate POD for models beyond the simple
linear relationship between and but additional terms
are often needed. This section considers the complication of
moving from the simple linear model, = β​0​​ + β​1​​x​ to a model
with additional terms and interactions.
For example, the categorical variable of material type may
have a statistically significant relationship to the NDE response.
In that case, the indicator variable (Equation 21) may be
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60
M AT E R I A L S E V A L U AT I O N A U G U S T 2 0 2 5
useful to describe if the data was collected on Material A or
Material B. Including this variable in the model can improve
the model’s ability to represent the data, and a model like
Equation 20 may be a significantly better fit. The x​ term is
useful in describing how the discontinuity size and material
type interact.
(20)​ y = β0​​ + β​1​​x + β2​​m + β​3​​mx​
(21)​ m = {​1​
0​ if Material A​
if Material B
The linear model including a categorical material variable
(​ could be rewritten as shown in Equation 22, where terms
involving the discontinuity size are kept separate. In this case,
the results will lead to two POD curves, one for each material.
(22)​ = ​ˆ 0​​​ +​ˆ1​​​x,​​​ ​​
​ˆ0​​​ =​​ˆ0​​​ +​​ˆ2​​​m,​ ​​
​ˆ1​​​x = (​ˆ1​​​ +​​ˆ 3​​​ m)​x​
For any linear model that can be written as ​​y​ = α​0​​ + α​1​​x​
where ​​ 0​​​ and ​​ 1​​​ are sums of parameters not involving discon-
tinuity size, the methodology in this section will apply. The
approach works for continuous variables as well as categori-
cal ones, but every level of a continuous variable will have a
different POD curve. For instance, if an additional continuous
variable, such as gain, is included in the experiment, there
would be a different POD curve for each value of gain and
each material.
Converting Equation 22 to probability is possible by
defining Equation 23 and using Equation 24. Note that if ​​
(​ˆ​​​ 1 +​​ ˆ 3​​​ m)​ =0​ then the model in Equation 20 fails the overall
model test (i.e., the model is not statistically significant), indi-
cating no relationship between the NDE response and discon-
tinuity size, which defeats the purpose of a POD study.
(23)​ ​​ˆd​​​ po = ydec​​ _​−​​ˆ0​​​
​ˆ1​​​
= y​dec​​__________​)m​​​​2ˆ​​+​​​​0ˆ​​​(​−
(​​ˆ​1​​​ +​​ˆ​3​​​m)​ ​​
​ˆd​​​ σpo = ​ˆε​​​ ​​
​ˆ1​​​​
= ​ˆ​ε​​​ _
(​​ˆ​1​​​ +​​ˆ​3​​​m)​​​
(24)​ POD(x)​ =Φ(​​ ˆ ydec​​​​ _
​ˆε​​​
)​​
=Φ(​ x (ydec​​​ ​​ˆ0​​​)​ ​​ˆ1​​​ __________
​ˆε​​​ ​ˆi​​​ 1
)​ =Φ​ (​
x ​​ˆd​​​ po _
​ˆd​​​ σpo )​​
The variance-covariance matrix ​​ (​​​ˆ)​​​​ from Equation 11 had
a size of × 3​ since the model estimated three parameters: ​​β​0​​​​, ​​
ˆ 1​​​​ and ​​​σ​ε​​​​ However, the model in Equation 20 has five param-
eters: ​​β​0​​​​ ​​β​1​​​​ ​​β​2​​​​ ​​β​3​​​​ and the implicit standard deviation term, ​​
ˆ ε​​​​ the estimated variance-covariance matrix for this model is
shown in Equation 25:
Recall that the goal is to estimate the × 2​ ​​Vpod​​ = U​​T​V(​ˆ)​U​​​
matrix. If has dimensions of × 5​ then should have
dimensions of × 2​ This matrix, in terms of ​​ is given in
Equation 26. Then, using Equations 25 and 26, the ​​ pod​​ =
U​​T​V(​ˆ)​U​ matrix can be calculated using linear algebra.
An alternative method to obtain the same result is to use
the standard definition from Equation 16 in terms of ​​ k​​​ then
use Equation 22 relating ​​ k​​​ and ​​ k​​​ .
(27) Var​[​​ˆd​​​]​​ po ​1
​ˆ1​​​​​2​​​(​
Var​[ˆ0​​​]​ ​​ +2ˆd​​​Cov​[​ˆ ​​ po 0​​​ , ​ˆ 1​​​ ]​​
+ ​ˆd​​​​​2​Var​[​ˆ po 1​​​ ]​ )​
,​
Var​[ˆd​​​]​ ​​ po = ​1
​ˆ1​​​​​2​​​(​
Var​[​​ˆ​ε​​​]​ 2​​ˆd​​​Cov​[​​ˆ1​​​,​​ˆ​ε​​​]​​​o​p
+​​​ˆd​​​​​2​Var​[​ˆ1​​​]​ po )​
,
Cov​[ˆd​​​,​ˆd​​​]​​ ​​ po po ​1
​ˆ1​​​​​2​​​(​
​ˆd​​​​Cov​[​​ˆ0​​​,​​ˆ1​​​]​ σpo Cov​[​​ˆ0​​​,​​ˆ​ε​​​]​−​​
​ˆd​​​Cov​[ˆ1​​​,​ˆ​ε​​​]​ μpo ​​ +​ˆd​​​​​ˆd​​​Var​[ˆ1​​​]​​)​​​​​o​po​p​
A U G U S T 2 0 2 5 M AT E R I A L S E V A L U AT I O N 61
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