August 2025
Volume 83 Number 8
JOURNAL STAFF
PUBLISHER: Neal J. Couture, CAE
DIRECTOR OF PUBLICATIONS/
EDITOR: Jill Ross
ASSOCIATE EDITOR:
Stefanie Laufersweiler
PRODUCTION MANAGER: Joy Grimm
DIGITAL PUBLISHING MANAGER:
Synthia Jester
DIGITAL CONTENT STRATEGIST:
Haley Cowans
ASNT MEDIA &EVENT SALES
Peter Roy, proy@asnt.org
1-614-384-2431
Sonny Hines, shines@asnt.org
1-614-384-2434
TECHNICAL EDITOR
John Z. Chen, KBR
ASSOCIATE TECHNICAL EDITORS
John C. Aldrin, Computational Tools
Sreenivas Alampalli, Stantec
Ali Abdul-Aziz, Kent State University
Yiming Deng, Michigan
State University
Dave Farson, Ohio State University
Jin-Yeon Kim, Georgia
Institute of Technology
Mani Mina, Iowa State University
Ehsan Dehghan-Niri,
Arizona State University
Yi-Cheng (Peter) Pan, Emerson Inc.
Anish Poudel, MxV Rail
Donald J. Roth, Roth
Technical Consulting LLC
Ram P. Samy, Consultant
Steven M. Shepard,
Thermal Wave Imaging
Ripi Singh, Inspiring Next
Surendra Singh, Honeywell
Roderic K. Stanley, NDE
Information Consultants
Matthew Webster, NASA
Langley Research Center
Lianxiang Yang, Oakland University
Reza Zoughi, Iowa State University
CONTRIBUTING EDITORS
Toni Bailey, TB3NDT Consulting
Megan McGovern,
General Motors Corp.
Saptarshi Mukherjee, Lawrence
Livermore National Laboratory
Hossein Taheri, Georgia
Southern University
UPFRONT
|
SCANNER
UNCERTAINTY
QUANTIFICATION AND
ANALYSIS IN NDE
Uncertainty quantification (UQ) and analysis are vital components in the
advancement and reliability assurance of nondestructive evaluation (NDE)
methodologies. This special issue of Materials Evaluation presents cutting-
edge research, providing valuable insights and novel approaches to
addressing uncertainties inherent in NDE processes across aerospace, infra-
structure, and other critical industries.
The tutorial article by Prof. Zi Li and myself offers a comprehensive review
and introduces a refined framework for categorizing and mitigating uncer-
tainties in NDE. We propose an advanced structure that goes beyond tradi-
tional aleatoric and epistemic classifications by detailing uncertainties specific
to data, forward modeling, and inverse learning. Our analysis emphasizes
the importance of integrating probabilistic, statistical, simulation-based, and
AI-driven methodologies, particularly highlighting recent developments such
as digital twins and real-time autonomous inspection systems.
Dr. John Aldrin’s contribution significantly advances model-based inver-
sion techniques, particularly for crack sizing in multilayer fastener sites using
bolt-hole eddy current methods. His research not only develops and vali-
dates robust inversion models but also presents practical guidelines for
assessing the critical 95% safety limit against the uncertainty in undersizing,
which is crucial for ensuring structural integrity using UQ methodologies.
In their insightful paper, Dr. Christine Knott and her coauthors expand
the boundaries of traditional probability-of-detection (POD) analyses.
Recognizing the critical impact of additional variables such as material types,
defect categories, instrumentation settings, and inspector variability, their
work provides a systematic method for determining which additional vari-
ables meaningfully contribute to POD. This rigorous, mathematically sound
alternative to traditional transfer function methods enhances the reliability of
POD-based UQ studies and practical inspection decision-making.
The final paper by Dr. Noritaka Yusa and Dr. Takuma Tomizawa addresses
the challenge of accurately sizing fatigue cracks using measured eddy current
signals. Their probabilistic inversion algorithm effectively quantifies not only the
estimated crack dimensions but also the associated measurement uncertain-
ties. Their work demonstrates the value of probabilistic methods in improving
the reliability of defect characterization in operational environments.
Together, these articles underscore the importance and breadth of uncer-
tainty quantification and analysis in NDE. They offer robust solutions for
integrating theoretical and applied approaches, from advanced statistical
models and inversion techniques to sophisticated, probabilistic AI-driven
methods. These contributions are poised to enhance confidence in inspec-
tion outcomes, significantly reduce false positives and negatives, and foster
more accurate maintenance and safety decisions.
As guest editor of this issue and on behalf of the ME staff, I extend our
sincere thanks to all contributing authors for their exemplary work and hope
readers will find these articles as inspiring and impactful.
YIMING DENG, ASNT FELLOW
PROFESSOR AND DIRECTOR OF NDE LABORATORY
MICHIGAN STATE UNIVERSITY
DENGYIMI@EGR.MSU.EDU
Together, these
articles offer
robust solutions
for integrating
theoretical
and applied
approaches,
from advanced
statistical models
and inversion
techniques to
sophisticated,
probabilistic
AI-driven
methods.
A U G U S T 2 0 2 5 M AT E R I A L S E V A L U AT I O N 7
CYBERNET SYSTEMS
WINS 2025 CTMA
TECHNOLOGY
COMPETITION
The National Center for Manufacturing Sciences
(NCMS) named Cybernet Systems Corp. the winner of
the 2025 Commercial Technologies for Maintenance
Activities (CTMA) Technology Competition. As the
top selection from among 35 entries, Cybernet will
receive US$100 000 in project support funding to be
applied toward a selected US Department of Defense
(DOD) demonstration initiative under the existing
CTMA cooperative agreement.
Cybernet’s winning solution, the NDT Tracker for
Mobile C-scan Generation, is a mobile, camera-
based tool that streamlines ultrasonic thickness
grid inspection for aircraft structural components.
The system reduces the inspection labor from
two technicians to one, eliminating hand-drawn
grids and manual data entry. Its patent-pending
AutoClick Combo-Filtering technology automat-
ically selects accurate thickness readings, cutting
average inspection time per cell from 20 s to just
2—a 10​ efficiency gain. Color-mapped C-scan
reports further reduce reinspection needs by
improving communication. The Tracker now
operates from a 0.15–1.5 m (0.5–5 ft) range with a
1.2 m 1.2 m (4 ft 4 ft) inspection area extend-
able via leapfrogging.
Currently in use at Tinker Air Force Base
(Oklahoma City, OK) and Robins Air Force Base
(Houston County, GA), as well as by commercial
aircraft service companies like Delta TechOps,
ST Engineering, and Aeroman, the Tracker is
also under consideration by Boeing, Airbus, and
Gulfstream. It recently received the 2024 SAE/A4A
International Innovation Award and the American
Society for Nondestructive Testing’s Cool New
Ideas Award by popular vote at ASNT’s Annual
Conference in Las Vegas, Nevada, last October.
Three finalists presented their solutions during
a livestreamed event at NCMS headquarters in
Ann Arbor, Michigan. Each was given 30 min
to demonstrate their technologies and explain
their potential impact on DOD maintenance and
sustainment operations. A virtual booklet featuring
all entries is on the NCMS website (ncms.org/
ctma-technology-competition).
New this year, NCMS partnered with the
US Navy’s Fleet Readiness Center Southeast (FRC-
SE), the largest maintenance and technical services
provider in its region, which identified five priority
areas: aircraft data integration, aluminum laser
cutting, robotics and automation, surface prepara-
tion and corrosion control, and expeditionary struc-
tural repair.
“The judges selected this winner from a pool of
extraordinarily innovative technologies,” said Lisa
Strama, NCMS President and CEO. “We’re thrilled to
provide FRC-SE with a solution that addresses real
challenges in maintenance and sustainment.”
SCANNER
Then and now: Cybernet Systems’ NDT Tracker for Mobile C-scan Generation, presented by Cybernet engineer and ASNT member Kevin Tang
(pictured), earned ASNT’s Cool New Ideas Award at last year’s Annual Conference (l) and then won the 2025 Commercial Technologies for
Maintenance Activities (CTMA) Technology Competition in June (r).
8
M AT E R I A L S E V A L U AT I O N A U G U S T 2 0 2 5
CREDIT:
NATIONAL
CENTER
FOR
MANUFACTURING
SCIENCES
CREDIT:
ASNT
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