802 M A T E R I A L S E V A L U A T I O N J U L Y 2 0 2 0 increase the rate of acceptance of NDE 4.0 within the wider NDE and engineering communities by solving new inspection problems, which can then become part of everyday service activities. Conclusions Industry 4.0 and the ability to tailor the assessment of individual components to meet customer needs will significantly impact the way we ensure quality, safety, and reliability and provide NDT inspections. NDE has the capability to be integrated into the new smart production process by networking with the machines and materials used during manufacturing. This will result in a paradigm shift between industrial QM and NDE. Classical concepts applied to quality assurance, which are statistics-based and employ the comparison of multiple similar components, will not be applicable in a world of unique products and additive manufac- turing, which utilize limited production runs and indi- vidual product designs. The resulting changes required for the delivery of quality will raise the importance and needed skill sets for those engaged in NDE delivery. It will be critical to address workforce needs, but it can be expected that such changes will be a major challenge. To be successful in this new world, it will be necessary to have specialists available to make the best possible decisions based on the available NDE results along with prior knowledge of the materials/ components and the service/loading conditions. This will require the incorporation of “digital” and also the addition of multidisciplinary engineering skills. The following bullets summarize what, in the authors’ opinion, will characterize NDE for the mid- 21st century: l The internet will enable remote real-time monitoring of structure integrity. l Tele-NDE will enhance the reliable inspection of unique components. l Fast 3D imaging techniques (X-ray, CT, and PAUT) will create big data that has to be handled and analyzed. l Creating NDE databases, managing a component’s lifetime files, and handling big data will create value and present significant benefits for quality management. l Smart robots and drones will assist inspectors in performing NDE in harsh and hard-to-access environments by automated or remote NDE. l NDE modeling will support inspection, planning, and interpretation of results. l Digital twins will include NDE in design/planning and in the interpretation of data based on modeling. l 3D printing will require new NDE techniques and concepts for the reliable inspection of unique components. Smartphones and tablets make NDE available to anybody. By making low-cost sensing available, this can create new markets for NDE and enable inspection at home. This can become an additional component of monitoring throughout the life cycle of some products (Meyendorf 2018). We perceive two supplementing trajectories of evolution for the field, which may be perceived as moving in opposite directions: (1) the increased sophistication and specialization of NDE technologies and equipment, including the develop- ment of multipurpose, multimethod devices (for example, ET/UT in a single unit) and (2) the “democ- ratization” of NDE to the general public with devices that may be attached to smartphones. Example appli- cations could include thermal imaging of failing electric/electronic equipment or a low-cost “sniffer” that can detect leaks in air-conditioning equipment. w ME FEATURE w nde 4.0: challenges and opportunities NDE has the capability to be integrated into the new smart production process by networking with machines and materials...
J U L Y 2 0 2 0 M A T E R I A L S E V A L U A T I O N 803 ACKNOWLEDGMENTS The authors are grateful to Ramón Salvador Fernández Orozco for his helpful contributions for improving the paper. AUTHORS Norbert G. Meyendorf: University of Dayton, Dayton, Ohio nmeyendorf1@udayton.edu Peter Heilmann: Arxes-tolina GmbH, Berlin, Germany Leonard J. Bond: Iowa State University, Ames, Iowa REFERENCES Ahmad, A., and L.J. Bond, eds., 2018, ASM Handbook, Volume 17: Nondestructive Evaluation of Materials, ASM International, Materials Park, OH. Bond, J.L., and N.G. Meyendorf, 2019, “NDE and SHM in the Age of Industry 4.0,” Structural Health Monitoring 2019, doi: 10.12783/shm2019/32093. Boyle, R., 2012, “Terahertz-Band Cell Phones Could See Through Walls,” Popular Science, available at https://www.popsci.com/technology/article/2012-04/ terahertz-band-cell-phones-could-send-faster-texts-and-see -through-walls. Nobel Foundation, 1967, Nobel Lectures Physics 1901– 1921, published for the Nobel Foundation by Elsevier Publishing Co., Amsterdam, Netherlands. FLIR Systems Inc., 2017, “How Does an IR Camera Work?,” accessed 3 April 2017, https://www.flir.com/discover/ how-does-an-ir-camera-work. Kimbara, M., 2015, “Future of Nondestructive Testing: Industry 4.0/Smart Manufacturing Disrupting Established Products, Technologies and Business Models,” Frost & Sullivan, Santa Clara, CA. Meyendorf, N., 2018, “Re-inventing NDE as Science How Student Ideas Will Help to Adapt NDE to the New Ecosystem of Science and Technology,” AIP Conference Proceedings, Vol. 1949, No. 1, doi: 10.1063/1.5031518. Meyendorf, N.G., 2017, “NDE for the 21st Century: Industry 4.0 Requires NDE 4.0,” Proceedings of SPIE 10171, Smart Materials and Nondestructive Evaluation for Energy Systems 2017, Denver, Colorado, doi: 10.1117/12.2263326. Meyendorf, N.G., L.J. Bond, J. Curtis-Beard, S. Heilmann, S. Pal, R. Schallert, H. Scholz, and C. Wunderlich, 2017a, “NDE 4.0 NDE for the 21st Century The Internet of Things and Cyber Physical Systems Will Revolutionize NDE,” 15th Asia Pacific Conference for Non-Destructive Testing, Singapore, Singapore. Meyendorf, N.G.H., R. Schallert, S. Pal, and L.J. Bond, 2017b, “Using Remote NDE, Including External Experts in the Inspection Process, to Enhance Reliability and Address Todays NDE Challenges,” 7th European-American Workshop on Reliability of NDE, 4–7 September, Potsdam, Germany. Mook, G., and J. Simonin, 2008, “Eddy Current Tools for Education and Innovation,” 17th World Conference on Nondestructive Testing, 25–28 October, Shanghai, China. Moore, G.E., 1965, “Cramming More Components onto Inte- grated Circuits,” Electronics, pp. 114–117. Thompson, D.O., and D.E. Chimenti, eds., 1980–2019, Review of Progress in Quantitative Nondestructive Evalua- tion, AIP Publishing, Melville, New York, Vols. 1–32. Wunderlich, C., 2016, “Durch Individualisierte Produktion zu einem Fundamental neuen Qualitätsansatz” (“Through Individualized Production to a Fundamentally New Quality Approach”), WEKA QS Exzellenz 2016, 5–6 July, Bad Nauheim, Germany (in German). CITATION Materials Evaluation 78 (7): 794–803 https://doi.org/10.32548/2020.me-04144 ©2020 American Society for Nondestructive Testing
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